RDT&E Program Element · President's Budget PB2027

Air Crew Systems Development

PE 0604264N·U.S. Navy·Approp. 1319 — RDT&E·BA5 — System Development & Demonstration
FY2027 Request
$21.6M
◆ Development crest → decline
HitchAI read

U.S. Navy funding falls 51% to a $21.6M request in FY2027 (down from a FY2026 peak), before stepping down 54% across the five-year plan. In the FY2027 defense authorization, the House funded it in full; the Senate funded it in full; House appropriators funded it in full. NAWCAD leads the industry work.

FY2027 Request
$21.6M
▼ 51% vs FY2026
FY2026 Enacted
$44.3M
▲ 52% vs FY2025
FY2025 Actual
$29.2M
Prior year

Roll-up of 2 projects. Projects are the summable leaves — the PE total is their sum, never added to it.

For fiscal year 2027, the U.S. Navy is requesting $21.6M for Air Crew Systems Development under RDT&E program element 0604264N, down 51% from FY2026.

Funding trajectory

Funding profile, FY2025–FY2031

Prior years are actuals, the budget year is the request, and the outyears are the FYDP plan. Estimate types are colored and never summed into one figure.

25029.2FY25ACTUAL44.3FY26ENACTED21.6FY27REQUEST17.5FY2810.2FY298.0FY309.9FY31
Actual Enacted Request Outyear (FYDP)
Fiscal YearEstimate TypeAmount ($M)
FY2025Actual29.2
FY2026Enacted44.3
FY2027Request21.6
FY2028Outyear17.5
FY2029Outyear10.2
FY2030Outyear8.0
FY2031Outyear9.9
Where it sits

Acquisition lifecycle

This program is funded in RDT&E Budget Activity 5 — System Development & Demonstration.

Complete
Research
BA 1–2
Complete
Advanced Technology
BA 3
Complete
Prototyping
BA 4
Current
Development & Fielding
BA 5–7
Inside the program element

2 projects roll up into PE 0604264N

Projects are the summable leaves — the PE total is their sum, never added to it. Program elements and projects carry the full five-year plan; activities stop at the budget year. This PE moves -51% overall, which can hide much larger swings below.

Congressional action

Congressional marks

Committee marks on the FY2027 request. Adds and cuts are reconciled in conference before they become law.

RequestPresident's Budget
$21.6M
House NDAA (HASC)HASC
$21.6M full · +$0
Senate NDAA (SASC)SASC
$21.6M full · +$0
House Approps (HAC-D)HAC_D
$21.6M full · +$0
unresolved as of 2026-07-27. These are FY2027 authorization marks (NDAA); appropriations and the conference agreement may differ.
Who's building it

Where the FY2027 request goes

Performers named in the R-3 exhibit, resolved into industry, government-lab, and unspecified shares. Budget-justification contract funding, not obligations.

NAWCAD
$12.6M · 59%
Systems Eng IJHMCS
Where FY2027 funding flowsShare$M
Industry primes59%12.6
Other / unspecified41%8.9
FY2027 request100%21.6
See NAWCAD's full federal contract ledger members
Program detail

Mission & acquisition strategy

The Aircrew Systems Development program (PU 0606) provides Engineering and Manufacturing Development (EMD) of Aviation Life Support Systems to protect aircrew and flight deck personnel from current and future threats including: directed energy weapons, chemical/biological/radiological agents/fallout, ballistic projectiles, temperature extremes, heat/fire, low concentration oxygen environments, high dynamic forces during emergency egress, hearing loss, high "G" forces, and survivability during isolated personnel events.

Leverage Commercial-Off-The-Shelf/Non-Developmental Items where possible. Full and open competition utilizing negotiated best value procedures applied when appropriate. Cost plus fixed fee contracts are employed when sufficient technical complexity and uncertainty is associated with design and development.

Project 0606, 9099 — Aircrew System Development
  • Product Development
  • Test and Evaluation
  • Management Services
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Ask this program element

Answers are generated from the figures on this page — the FY2027 justification exhibits and the marks tracked above — and nothing else is consulted. Confirm any figure against the cited exhibit before you use it externally.

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Questions this page can answer
How does the FY2027 request compare with FY2026, and what does the five-year plan show?What did the FY2027 NDAA committees do to this request?Which project inside PE 0604264N is growing fastest, and which is shrinking?How is the FY2027 request split between industry and government performers?

This page carries the budget justification and the NDAA marks — nothing else. For what NAWCAD has actually been obligated, the ledger is at hitchintel.com/vendors; for live solicitations, hitchintel.com/opportunities. Both are member surfaces.

Provenance

Cite this page

Sources
FY2027 Department of the Navy RDT&E Budget Justification · Exhibits R-2 / R-3 · PE 0604264N (President's Budget PB2027) — and FY2027 NDAA committee marks, as tracked 2026-07-27.
Suggested citation
HitchAI, "Air Crew Systems Development (PE 0604264N)," federal budget intelligence, PB2027 vintage. hitchintel.com/programs/0604264N
Machine access
Markdown twin /programs/0604264N.md · MCP mcp.hitchintel.combudget_get_program_element, budget_get_cong_marks
FY2027 Request
$21.6M
▼ 46% vs FY2026
FY2026 Enacted
$40.2M
▲ 101% vs FY2025
FY2025 Actual
$20.0M
Prior year

Aircrew System Development — one RDT&E project inside PE 0604264N. Congressional marks are recorded on the program element, not on a project.

Project 0606 — Aircrew System Development — requests $21.6M in FY2027, 100% of the $21.6M requested for program element 0604264N. Year over year it falls 46% against FY2026.

Funding trajectory

Project 0606 funding, FY2025–FY2031

Prior years are actuals, the budget year is the request, and the outyears are the FYDP plan. Estimate types are colored and never summed into one figure. Projects carry the full five-year plan; the activities inside them stop at the budget year.

25020.0FY25ACTUAL40.2FY26ENACTED21.6FY27REQUEST17.5FY2810.2FY298.0FY309.9FY31
Actual Enacted Request Outyear (FYDP)
Fiscal YearEstimate TypeAmount ($M)
FY2025Actual20.0
FY2026Enacted40.2
FY2027Request21.6
FY2028Outyear17.5
FY2029Outyear10.2
FY2030Outyear8.0
FY2031Outyear9.9
Inside the project

2 accomplishments / planned programs

The R-2A exhibit. Activities carry the prior, current and budget year only — no five-year plan — and they are descriptive: coverage is partial and they do not always add back to the project, so count them, never total them. Opening lines only here — the full year-by-year narrative is on the project page.

FY2025 actual$17.4M
FY2026 enacted$36.1M
FY2027 request$17.5M

CWAES: Conduct Critical Design Review (CDR), receive initial delivery of prototypes, begin Developmental Testing. SVSI: Complete developmental test and qualify improvements to the Survival Vest System. IJHMCS: Complete integrated test. HMR: Complete developmental test.

Read the FY2027 plan →
Aircrew Safety Improvement Programflat
FY2025 actual$2.6M
FY2026 enacted$4.1M
FY2027 request$4.1M

ASIP: Provide continuing development and qualification in response to high priority, emergent aircrew systems deficiencies, capability gaps, obsolescence, and readiness issues. Address critical safety and performance issues while enhancing safety and survivability with solution improvements across the aircrew systems portfolio.

Project 0606 — every activity in full →
Who's building it

Named performers on project 0606

Performers named in the R-3 exhibit under this project. Share is of the project's whole FY2027 R-3 total — the same denominator the program-element split uses, so the two read on one scale and will not sum to 100% when unnamed or government work is in the mix. Budget-justification contract funding, not obligations.

NAWCAD
$12.6M · 59%
Project detail

What project 0606 buys

AIRCREW SYSTEMS: Aircrew Systems include Cold Weather/Anti-Exposure Systems (CWAES), Helmet, Mask, Regulator (HMR), Survival Vest Systems Improvement (SVSI), and Improved Joint Helmet Mounted Cueing System (IJHMCS). The CWAES program will design, test, and qualify improved cold weather/anti-exposure systems. System components will provide reduced thermal burden, increased mobility, and superior water intrusion resistance while maintaining protection levels. The improved system will reduce fatigue and dehydration, enable operating at optimum performance during extended missions, provide protection from exposure, and provide improved survivability during extended recoveries. The SVSI program provides for an improved RW/TR aircrew survival vest to address safety and performance issues with the currently fielded solution. Vest systems include, at a minimum, aircrew life support equipment and armor carrier, hoisting capability, mobile aircrew restraint, and life preserver. IJHMCS will mitigate aircrew back and neck strain/fatigue and replace the JHMCS Helmet Mounted Day Display and Night Vision Cueing Device (NVCD) with a single day/night, digital color-capable helmet-mounted display. IJHMCS will integrate onto the helmet solution identified in the Helmet Mask Regulator (HMR) program. AIRCREW SAFETY IMPROVEMENT PROGRAM: Aircrew Safety Improvement Program (ASIP) provides continuing development and qualification in response to high priority, emergent aircrew systems deficiencies, capability gaps, obsolescence, and readiness issues. ASIP addresses critical safety and performance issues while enhancing safety and survivability with solution improvements across the aircrew systems portfolio. Efforts are prioritized according to fleet demand signals.

R-3 lines of work
  • Product Development
  • Test and Evaluation
  • Management Services
FY2027 Request
$0.0M
▼ 100% vs FY2026
FY2026 Enacted
$4.1M
▼ 56% vs FY2025
FY2025 Actual
$9.2M
Prior year

Physiological Episodes — one RDT&E project inside PE 0604264N. Congressional marks are recorded on the program element, not on a project.

Project 9099 — Physiological Episodes — requests $0.0M in FY2027, 0.0% of the $21.6M requested for program element 0604264N. Year over year it falls 100% against FY2026.

Funding trajectory

Project 9099 funding, FY2025–FY2031

Prior years are actuals, the budget year is the request, and the outyears are the FYDP plan. Estimate types are colored and never summed into one figure. Projects carry the full five-year plan; the activities inside them stop at the budget year.

09.2FY25ACTUAL4.1FY26ENACTED0.0FY27REQUEST0.0FY280.0FY290.0FY300.0FY31
Actual Enacted Request Outyear (FYDP)
Fiscal YearEstimate TypeAmount ($M)
FY2025Actual9.2
FY2026Enacted4.1
FY2027Request0.0
FY2028Outyear0.0
FY2029Outyear0.0
FY2030Outyear0.0
FY2031Outyear0.0
Inside the project

1 accomplishment / planned program

The R-2A exhibit. Activities carry the prior, current and budget year only — no five-year plan — and they are descriptive: coverage is partial and they do not always add back to the project, so count them, never total them.

Physiological Episodes▼ 100%
FY2025 actual$9.2M
FY2026 enacted$4.1M
FY2027 request$0.0M

FY2027 planned work Plans previously shown under Physiological Episodes PU 9099 will be included under PU 6006 Aircrew Systems Development.

FY2026 to FY2027 change Decrease from FY 2026 to FY 2027 due to funding previously shown under Physiological Episodes PU 9099 will be included under PU 6006 Aircrew Systems Development.

FY2026 plans — current year PhysMon: Continue evaluation of Physiological Monitoring devices. HMR: Continue to execute development contract mask and regulator components, receive regulator test assets, complete testing for mask component, and commence lab and ground testing for regulator component.

Project detail

What project 9099 buys

Physiological Episodes includes Helmet Mask Regulator (HMR). HMR: Improved helmets, masks, and regulators are required to mitigate physiological episodes. This program determines what improvements are needed and develops the material solution. The closeout of RCCA action items is paramount to the Naval Aviation Enterprise's efforts in mitigating physiological episodes, restoring confidence in the aircraft, and most importantly, keeping our USN and USMC aircrew safe.

R-3 lines of work
  • Product Development
  • Test and Evaluation
  • Management Services